Mobile Vehicle
Reliable Harnesses for Heavy-Duty Vehicles
Durability, reliability and safety are ever important when you consider mobile vehicles such as Fire Trucks, Cement Mixers, Waste Management and Excavators. Downtime due to a faulty harness is not an option in these markets. Kato Cable’s harnesses range from high-volume applications to the most complex harness with hundreds of connectors and terminals produced to exacting specifications.
Automobile Design Wire Harness - How it works
In commercial vehicles, a wire harness acts as a structured system of wires and connectors, organizing and transmitting electrical power and signals between various components, ensuring efficient and reliable operation of the vehicle's systems.
What it is:
A wire harness is a bundle of wires, cables, and connectors designed to transmit electrical signals and power within a vehicle.
Function:
It organizes and routes the numerous wires needed to connect different electrical components, like the engine, braking system, lights, and safety systems.
Custom Design:
Wiring harnesses are often custom-designed for specific vehicle models and applications, ensuring optimal performance and fit.
Importance in Commercial Vehicles:
In commercial vehicles, where electrical systems are often complex and critical for operation, a reliable and well-designed wiring harness is essential for ensuring the vehicle's safe and efficient operation.
Benefits
Enhanced Durability and Reliability:
Vehicles like garbage trucks and emergency vehicles operate under demanding conditions. Wire harnesses are built to withstand vibrations, extreme weather, moisture, and physical stresses. They ensure that electrical systems remain operational under tough working conditions.
Simplified Installation and Maintenance:
Wire harnesses allow for faster and more organized installation of electrical components, such as lights, sirens, radios, and hydraulic systems. A well-designed harness reduces installation time and makes maintenance easier by providing clear and manageable wiring.
Vibration Resistance:
Vehicles like garbage trucks and emergency vehicles often face constant vibrations from heavy-duty operations. Wire harnesses are engineered to absorb vibrations and prevent wires from loosening or fraying over time, ensuring the electrical systems remain secure.
Space Optimization:
Specialized vehicles often have limited space to accommodate all the electrical components needed. Wire harnesses provide a compact, organized way to route multiple wires, freeing up space and ensuring a tidy, efficient electrical layout.
Reduced Risk of Damage:
By consolidating wires into a single organized bundle, wire harnesses reduce the likelihood of abrasion, wear, and accidental damage. This protection ensures that wiring stays intact even in environments with heavy movement or contact with debris.
Improved Aesthetics
and Organization:
By grouping wires together and keeping them organized, wire harnesses reduce visual clutter in the vehicle. This makes it easier to inspect, repair, and upgrade electrical systems without the mess of loose or tangled wires.
Safety and Compliance:
Mobile vehicles like emergency vehicles require high safety standards. Wire harnesses are designed to ensure that all electrical connections are secure and meet relevant safety regulations, minimizing the risk of electrical failures during critical operations.
Examples of Applications
Garbage Trucks:
- Application: Wire harnesses in garbage trucks manage the electrical systems that control hydraulics for lifting bins, compacting waste, controlling lighting, and powering onboard cameras or GPS systems.
- Why: These trucks operate in demanding conditions, including frequent stops, vibrations, exposure to dirt, and moisture. Wire harnesses ensure the electrical components remain reliable and protected under these circumstances.
Service Vehicles (Utility Trucks, Tow Trucks):
- Application: Service vehicles use wire harnesses for powering lighting, emergency beacons, hydraulic equipment (like cranes), and communication systems.
- Why: These vehicles are often used in the field for extended hours, requiring their electrical systems to be durable, secure, and easy to maintain. Wire harnesses help ensure the longevity and functionality of their electrical components.
Emergency Vehicles (Ambulances, Fire Trucks, Police Vehicles):
- Application: Wire harnesses are used to control the lighting systems (sirens, emergency lights, flashers), communication equipment (radios, GPS), and specialized equipment (defibrillators, pumps, etc.).
- Why: Emergency vehicles need immediate reliability in critical situations. The wire harness ensures that emergency systems are operational at all times, even under high-stress conditions.
Refrigerated Delivery Trucks:
- Application: In refrigerated trucks, wire harnesses connect the refrigeration system, cargo lights, temperature monitoring systems, and power systems for refrigeration units.
- Why: The harsh conditions of refrigerated trucks (extreme cold, moisture, and heavy vibrations) require specialized wire harnesses to ensure the cooling system and other electrical components function without failure.
Construction and Landscaping Vehicles:
- Application: These vehicles use wire harnesses to control heavy-duty equipment, lighting, and sensors used in construction and landscaping work.
- Why: These vehicles operate in extreme cold and harsh conditions. Wire harnesses must be able to resist freezing temperatures, moisture, and the vibrations that come with heavy snow removal equipment.
Process Control & Engineering Control Services
Process Control
Precision and consistency are at the heart of every custom cable solution. Our Process Control strategies ensure each assembly meets exact specifications, from initial concept to final production. Through rigorous quality checks, standardized procedures, and real-time monitoring, we optimize efficiency while maintaining the highest level of reliability.
Engineering Control
From concept to completion, Engineering Control ensures every design is optimized for functionality, manufacturability, and long-term performance. Our expert team evaluates form, fit, and function, applying industry best practices, testing protocols, and innovative solutions to deliver high-quality, cost-effective cable and harness assemblies.
Our Products are Proudly Made in the USA
The Kato Cable Advantage
It is a holistic approach to looking at the value that you bring to your customers, employees and community. Our customers relate directly to our responsiveness, our engineering value, our investments that we have made into efficiencies and automation, as well as the key metrics of industry leading Quality and On Time Delivery. Our employees relate to a sense of inclusion, an appreciation and value to feedback, and the philosophy of making improvements every day. Our community relates to our growth and volunteerism and leadership that we strive for in our region. Together these attributes and values truly deliver the Kato Cable Advantage!
Quality & Reliability
Delivering precision-engineered wire harnesses, cable assemblies, and electro-mechanical assemblies that meet the highest industry standards.
Innovation
Continuously improving processes and technologies to provide cutting-edge solutions for diverse industries.
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