Wire Harness Manufacturing

Manufacturing Solutions

Prototypes

Bring your ideas to life — fast. Our prototype services help you test, refine, and perfect designs before full production, ensuring your product hits the ground running.

First Article

Confidence in every build. Our First Article Inspection (FAI) ensures the first piece off the line meets design intent and performance standards — so the rest follow suit.

New Product Introductions

Seamless from concept to launch. We specialize in guiding new products through development and production, ensuring speed to market without sacrificing quality.

Electro Mechanical

Power meets motion. Our electromechanical assemblies integrate wiring with mechanical components for reliable performance in dynamic systems.

38 AWG to 500MCM

Big or small, we cover it all. From ultra-fine 38 AWG wires to heavy-duty 500MCM cables, we handle a wide range of wire sizes for diverse applications.

Panel & DIN Rail Assembly

Control at your fingertips. We build custom control panels and DIN rail assemblies that ensure organized, efficient, and safe electrical distribution.

PPAP

Ensure quality from the start. We deliver comprehensive Production Part Approval Process (PPAP) documentation, verifying components and manufacturing processes meet your exact specifications.

Lead Wires

Built for performance. Our lead wires are engineered for durability and reliability — whether for power, signal, or specialty applications.

Cable Assemblies

Streamlined and secure. We build custom cable assemblies designed to simplify connections, improve performance, and withstand tough environments.

Custom Cable Development

One size doesn’t fit all. We can help design specialty cables tailored to your unique specifications — performance, materials, and environment included.

Box Builds

From start to finish. Our turnkey box builds include everything — wiring, enclosures, and assembly — to deliver complete, plug-and-play solutions for your equipment.

Wire Harnesses

Power and precision combined. Our wire harnesses are built for maximum durability, clean routing, and easy installation — even in the toughest conditions.

High Temp Soldering

Strength where it matters most. We offer high-temp soldering solutions that maintain integrity and connectivity under extreme heat and harsh environments.

Let’s Connect—Your Solution Starts Here

Have questions or need a custom cable solution? Our experts are ready to help.

Process Control & Engineering Control Services

Process Control

Precision and consistency are at the heart of every custom cable solution. Our Process Control strategies ensure each assembly meets exact specifications, from initial concept to final production. Through rigorous quality checks, standardized procedures, and real-time monitoring, we optimize efficiency while maintaining the highest level of reliability.

Engineering Control

From concept to completion, Engineering Control ensures every design is optimized for functionality, manufacturability, and long-term performance. Our expert team evaluates form, fit, and function, applying industry best practices, testing protocols, and innovative solutions to deliver high-quality, cost-effective cable and harness assemblies.

A blue American flag icon.

Our Products are Proudly Made in the USA

The Kato Cable Advantage

It is a holistic approach to looking at the value that you bring to your customers, employees and community. Our customers relate directly to our responsiveness, our engineering value, our investments that we have made into efficiencies and automation, as well as the key metrics of industry leading Quality and On Time Delivery. Our employees relate to a sense of inclusion, an appreciation and value to feedback, and the philosophy of making improvements every day. Our community relates to our growth and volunteerism and leadership that we strive for in our region. Together these attributes and values truly deliver the Kato Cable Advantage!

Quality & Reliability

Delivering precision-engineered wire harnesses, cable assemblies, and electro-mechanical assemblies that meet the highest industry standards.

Innovation

Continuously improving processes and technologies to provide cutting-edge solutions for diverse industries.

Customer Commitment

Building strong partnerships through collaboration, responsiveness, and tailored solutions.

Our Certifications

Stay Connected with our Blog

Make the most of the season by following these simple guidelines

By Matthew Scroggs • March 5, 2025
The new season is a great reason to make and keep resolutions. Whether it’s eating right or cleaning out the garage, here are some tips for making and keeping resolutions.

Keep in touch with site visitors and boost loyalty

By Matthew Scroggs • March 5, 2025
There are so many good reasons to communicate with site visitors. Tell them about sales and new products or update them with tips and information.

Tips for writing great posts that increase your site traffic

By Matthew Scroggs • March 5, 2025
Write about something you know. If you don’t know much about a specific topic that will interest your readers, invite an expert to write about it.

Manufacturing Contact Us

Looking for Support?

Our team is here to help. Whether you’re looking for a custom solution or need support with an existing project, we’re just a message away. Reach out today, and let’s find the right solution for you.