Wire Harness and Cable Assembly Manufacturing

Wire Harness and Cable Assembly Manufacturing

Wire Harness and Cable Assembly Manufacturing

Kato Cable is a premier wire harness and cable assembly manufacturer based in Mankato, Minnesota.


Since 2006, we've partnered with diverse industries—including power generation, commercial vehicle, powersports, & medical—to deliver "innovative electrical assembly solutions."


Our commitment to engineering excellence, on-time delivery, and a culture of innovation ensures we meet the unique needs of each client.

An Innovative Partner in a Wide Variety of Markets

From commercial vehicle to industrial equipment, power gen to powersports, Kato Cable delivers precision-engineered wire harness and cable assembly solutions tailored to the demands of diverse industries. Our expertise, commitment to quality, and collaborative approach make us the trusted partner for complex electrical assembly needs.

Commercial Vehicle

Industrial

Medical

Power Generation

Agriculture

Powersports

Our Products

Kato Cable specializes in wire harnesses, cable assemblies, electro mechanical, and battery cables built for performance and reliability. Designed to meet the toughest industry standards, our products power critical applications across a wide range of markets. From concept to completion, we deliver precision-engineered solutions tailored to your needs.

Wire Harness Manufacturing

Electro Mechanical Assemblies

Cable Assemblies

Battery Cables

Our Services

At Kato Cable, we offer comprehensive services to support every stage of your wire harness and cable assembly needs. From design and prototyping to manufacturing and quality assurance, our expert team ensures precision, reliability, and efficiency. With a commitment to innovation and customer collaboration, we deliver solutions that meet the highest industry standards.

Manufacturing

Wire Marking

Wire Processing

Automation

Ultrasonic Welding

Braiding

Overmolding

A blue American flag icon.

Our Products are Proudly Made in the USA

The Kato Cable Advantage

The Kato Cable Advantage is a holistic approach to looking at the value that you bring to your customers, employees and community. Our customers relate directly to our responsiveness and engineering value, to the investments that we have made into efficiencies and automation, and to the key metrics of industry leading Quality and On Time Delivery. Our employees relate to a sense of inclusion, an appreciation and value to feedback, and the philosophy of making improvements every day. Our community relates to our growth and volunteerism and leadership that we strive for in our region. Together these attributes and values truly deliver the Kato Cable Advantage!

Quality & Reliability

Delivering precision-engineered wire harnesses, cable assemblies, and electro-mechanical assemblies that meet the highest industry standards.

Innovation

Continuously improving processes and technologies to provide cutting-edge solutions for diverse industries.

Customer Commitment

Building strong partnerships through collaboration, responsiveness, and tailored solutions.

Client Testimonials

"Kato Cable is a leader in the market for wire & cable assemblies. They have a first-class team that is dedicated to the continuous improvement and high quality. They lead the way in automation and efficiency in production. The team at Kato Cable is devoted, hardworking, and a joy to work with."

Our Certifications

FAQs

  • What is a Komax Zeta, and how does it benefit wire harness manufacturing?

    The Komax Zeta is a high-performance wire processing machine that automates the measuring, marking, cutting, stripping, and crimping of wires. It helps improve efficiency, precision, and scalability, making it ideal for higher-volume and complex wire harness manufacturing production.

  • What is your standard lead time?

    Our standard lead time for a first-time build (aka NPI) is 10-12 weeks. After that, 6-8 weeks is standard. This can vary based on market conditions and material availability.

  • What's the difference between UL1007 and 1015 wire?

    The primary differences between UL1007 and UL1015 wires lie in their voltage rating, temperature rating, and insulation thickness.


    UL1007 is rated to 300V, 80 degree C temp rating, and thinner than UL1015.

    UL1015 is rated to 600V, 105 degree C temp rating, and a bit thicker insulation than UL1007.


    Both are single-conductor hook-up wires commonly used in internal wiring of electronic and electrical equipment.

  • What are the main differences between GXL and TXL wires?

    GXL and TXL wires are both types of automotive-grade wire, but GXL has thicker insulation and is designed for higher-temperature environments, while TXL wire has a thinner insulation, making it more flexible and suitable for tight spaces. Both are commonly used in wire harnesses for automotive applications.

  • How large is your facility?

    Our campus is located on 12 acres with 63,000 square feet of manufacturing space, with room for future expansion.

  • What is a wire harness?

    A wire harness is a bundle of electrical wires or cables that are grouped together, organized, and often secured with protective coverings like tape or plastic. It is designed to simplify the installation process, reduce the risk of electrical shorts, and ensure that electrical connections are easily managed. Wire harnesses are commonly used in vehicles, machinery, and electronics to route power and signals between different components.

  • Why change my design from striped wires to solid colors?

    We currently have all solid colors integrated into our Komax Zeta machines. If your design uses solid colors, we can significantly reduce setup time for our automation equipment, resulting in both time and cost savings. If you're concerned about distinguishing between wires, we offer custom printing and labeling options to meet your needs.

  • What is ISO 9001:2015?

    ISO 9001:2015 is an international standard for quality management systems (QMS). It provides a framework for organizations to ensure they meet customer needs and regulatory requirements while continuously improving processes. The 2015 version emphasizes risk-based thinking, leadership involvement, and a focus on customer satisfaction, helping businesses improve efficiency, consistency, and overall performance. Organizations that are ISO 9001:2015 certified demonstrate their commitment to quality and continuous improvement.

  • What is your average quote turnaround time?

    Our average quote turnaround time is 2 weeks.

Stay Connected with our Blog

A bunch of wires and connectors are sitting on a table.

The Benefits of Overmolded Cable Assemblies

June 2, 2025
In harsh environments where vibration, moisture, or mechanical stress are constant, traditional cable assemblies often struggle to hold up.
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What is Electromechanical Assembly?

May 30, 2025
Electromechanical assembly combines electrical and mechanical components into a single system that powers or controls a device.
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What is a Wiring Harness? A Comprehensive Guide

By Kato Cable • May 16, 2025
What is a wiring harness? Discover how these essential assemblies power everything from vehicles to equipment with seamless electrical connectivity.

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Our team is here to help. Whether you’re looking for a custom solution or need support with an existing project, we’re just a message away. Reach out today, and let’s find the right solution for you.