We are able to produce wire harnesses ranging in complexity from simple 5 wire 2′ to 400 wire 90′ long. Our innovative processes and technology provide customers with customizable, efficient solutions.
We provide customers with battery cables ranging in 8 AWG to 500 MCM. Our cables are coiled with auxiliary wires, harnessed with clips, color tape marked for ease of install, labeled & serialized and kitted with harness and other sub-assemblies for point of use install.
Our cable assemblies range in 38 AWG – 4/0. We are able to work with unique requirements with features including: stainless steel, braided jackets, potting, and over-molding.
Our engineering and production expertise allows us to provide expanded value added service to our customers.
- Quick-turn prototypes
- First articles
- New product introduction/release
- 38 AWG – 4/0 AWG
- Lead wires
- Cable assemblies
- High temp soldering – downhole applications
- Electro mechanical
- Panel assembly
- Inkjet – black and white
- Hot Stamp
- Label Wraptor
- Cut strip
- Swing Arm- cut strip terminate
- Fully Automatic – cut strip terminate harness/bundle
- 38 AWG- 4/0 AWG
- Auto coiling for specific coil diameter tolerances.
- We use ultrasonic welding as a clean, energy-efficient way to increase the quality of products.
- Low pressure
- High pressure
- Fully automatic
Our state of-the-art facility was designed from the ground up to serve as an extension for your manufacturing floor. With our extensive investment in automation, we have the flexibility to meet your needs from a quality and volume perspective.
Our fully automated 10 station multi-circuit processing center includes a 36-wire barrel farm and 10 crimping stations. This system allows us to print inline with both black and white inkjet crimp from reel and loose terminals. See photos below!
Kaizen & Lean Manufacturing
Customers benefit from our commitment to lean manufacturing principles, Kaizen continuous improvement practices, 5S, inventory management systems and KanBan production scheduling philosophies. This allows us to reduce lead times, have full schedule flexibility, and use cost saving solutions.
DESIGN, DESIGN ASSISTANCE & DESIGN REVIEW
We are ready to provide affordable, effective design assembly solutions. Our talented team of engineers specialize in understanding customers’ needs and communicating the solution before building. Services include: design, DFM, test and test development, reverse engineering, PPAP, first articles, and new product introduction/release.